1020090 cartridge for Gema IG08 powder injector
Brand: Gema
Code: 1020090
Type: original
This product works with Gema IG08 injector.
OptiStar All-in-One (CG22-C) gun control unit
OptiStar All-in-One (CG22-C) gun control unit – complete 1019 901
OptiStar All-in-One (CG22-C) gun control unit – complete, without
OptiFlow IG08 injector
1019 900
1 Powder conveying unit – complete, see corresponding spare parts list 1023 990
2 Valve block – complete, see corresponding spare parts list
3 Countersunk screw – M4x8 mm 1016 664
4 Compressed air input unit – complete, see corresponding spare parts list
5 Backplate – complete, see corresponding spare parts list
6 PT-screw – 3x8 mm 1017 424
7 Display module – complete 1016 629
8 Mainboard with power supply 1016 142
fig. 14
Item Tightening torque [Nm]
3 0.85
6 1.6
Rev. 02 03/21
OptiStar All-in-One (CG22-C) Spare parts list • 63
Compressed air input unit
1 Push-in fitting – Ø 8 mm 1015 379
2 Plug connection 1016 148
3 Solenoid valve 1015 382
4 PT-screw – 4x16 mm 1018 919
6 Push-in fitting – Ø 4 mm 1016 793
7 Silencer – 1/8" 1016 606
8 Sensor hose 1020 097
10 Compressed air hose 1020 093
* Please indicate length
# Wear part
fig. 15:
Item Tightening torque [Nm]
4 3.0
Rev. 02 03/21
64 • Spare parts list OptiStar All-in-One (CG22-C)
Powder conveying unit
Injector IG08 – complete (without pos. 31) 1019 760
1 Screw – M3x6 mm 1014 812
2 Compression spring 1014 813
4 Release trigger 1014 810
5 Slide gate 1015 104
6 Cartridge – complete 1020 090#
7 Hose connection – complete (incl. pos. 7.1) 1014 806
7.1 O-ring – Ø 13x1.5 mm 1023 234
Sensor module – complete (without pos. 32) 1019 750
10 Filter cover – complete (incl. O-ring) 1019 739
11 Filter tube 1018 908#
12 O-ring – Ø 8x1.5 mm 248 878
13 Gasket 1019 752
Pinch valve module / IG08 link – complete (without pos. 32) 1019 740
15 Pinch valve hose – DN7.5 1018 610#
16 Screw – M4x14 mm 1020 755
17 O-ring – Ø 16x2 mm 1007 794#
18 Push-in fitting – Ø 6 mm 1019 747
19 Push-in connector – Ø 6 mm 1022 306
31 Screw – M4x14 mm 1020 755
32 Screw – M4x30 mm 1020 756
Rev. 02 03/21
OptiStar All-in-One (CG22-C) Spare parts list • 65
Powder conveying unit
fig. 16:
Item Tightening torque [Nm]
1 0.85
16 2.0
31 2.0
32 2.0
Rev. 02 03/21
66 • Spare parts list OptiStar All-in-One (CG22-C)
Valve block
1 Filter cartridge 1016 598#
2 Gasket 1019 402
3 PT-screw – 4x10 mm 1018 918
4 Push-in fitting – Ø 8 mm 1015 379
8 Throttle valve – complete 1016 590
9 Screw – M3x10 mm 1020 723
10 Compressed air hose 1020 093
* Please indicate length
# Wear part
Rev. 02 03/21
OptiStar All-in-One (CG22-C) Spare parts list • 67
Valve block
fig. 17:
Item Tightening torque [Nm]
3 2.0
9 0.55
Rev. 02 03/21
68 • Spare parts list OptiStar All-in-One (CG22-C)
Connecting material
1 PT-screw – 4x10 mm 1018 918
2 Grounding screw 1020 725
3 Screw – M2.5x6 mm 1020 754
4 Gun cable – see also spare parts list of the gun
5 CAN bus cable – 0.5 m 1002 655
CAN bus cable – 4.5 m 387 592
CAN bus cable – 5.5 m 388 521
CAN bus cable – 6.0 m 388 530
5.1 Bus terminal resistor (not shown) 387 606
9 Mains cable – see enclosed wiring diagram
